1ton Iron Steel Scrap Melting Electric Induction Furnace for Casting Billet

How the furnace working ?

The intermediate frequency melting furnace is mainly composed of a power supply, an furnace body with a induction coil and a crucible. Aluminium material will be put in the crucible built with refractory cement. After turned on power, an alternating magnetic field is generated in the induction coil, and then a induced eddy current is created to heat and melt aluminium material

1ton Iron Steel Scrap Melting Electric Induction Furnace for Casting Billet

Furnace features:

1. Electricity fuel, various capacity 0.05T -10T, fast melting speed, 40-60 minutes /pot.
2. Low energy consumption. Induction melting is the most energy-saving melting method among electric melting furnaces.
3. Save raw material. Our furnace cause less burning loss. It can save at least 20-50 kilograms of steel raw materials per ton, compared with the gas, oil or coal-fired furnaces.
4. Reduce unqualified products by 1.5%. The application of a temperature control system can achieve precise temperature control to ensure the quality and capacity.
5. Environmental friendly. During working, there is no harmful gases and bright light created by furnaces, and workers will no longer be roasted and smoked by the coal stove under the scorching sun. It can meet the environmental requirements of govermment.
6. Easy to maintain,safe and stability.
 
1ton Iron Steel Scrap Melting Electric Induction Furnace for Casting Billet

Technical parameters of 1T furnace

Equipment design: Furnace will be customized to meet your production needing and environmental condition (maximum ambient temperate, humidity, altitude,etc) .
Drawings delivery:Technical drawing will be send to the buyer after geting the deposite, so the buyer can build basic contruction before the furnace arrived.
 Parametersunitedataspecification
Furnace bodyRated capacityt1.0Iron/steel liquid
Max capacityt1.2Iron/steel liquid
Working temperatureºC1550It is enough for most iron and steel
Highest temperatureºC1800Temperatre can be higher for melting titanium steel and ferrochrome
TransformerTransformer capacityKVA800 
Transformer primary voltageKV10 
Transformer secondary voltageV5406 pulse, three-phase
IF power supplyRated powerKW7506 pulse, three-phase
Rated input currentA1200 
Rated input voltageV380 
DC currentA500 
IF voltageV750 
Startup success rate%100 
Rated working frequencyKHz0.8 
Working noisedb≤75 
Comprehensive parametersMelting rate(to 1100ºC)T/h1The melting rate is influence by charging.
Power consumption(to 1550ºC)KW.h/T≤600 
Water cooling systemWater circulation flowT/h35 
Water pressureMpa0.25-0.35 
Input temperatureºC5-35 
Output temperatureºC<55< 
Furnaces can be customized according to your raw material and melting speed, please contact us for professional advice.

 

Power supply cabinet 

This type of power supply cabinet is of KGPS series, which is suitable for 50-1400kw furnace(50kg-2ton capacity).
Power supply cabinet is the most important part of melting furnace. We can supply you high quality power supply for 50kg to 30ton furnace. You will be benifit by our high quality products and good after-sale service.

1ton Iron Steel Scrap Melting Electric Induction Furnace for Casting Billet
Features:
High quality components: Power supply cabinet is assembled by many electric components, and its quality can be influence by even a small spare parts.  Our factory ues brand-name chinese spare parts to achieve steady quality. For example the thyristor is from TECHSEM, the Circuit Breaker is from CHINT , the capacitor is from Xinanjiang Power Capacitor Co.,Ltd and Shangyu Power Capacitor Co., Ltd.

1ton Iron Steel Scrap Melting Electric Induction Furnace for Casting Billet

scientify design: We pay attention to the practicality. The latested power supply cabinet have been the Five-gereration. They have been designed to be more easy to operate and more convenient to mainte.

1ton Iron Steel Scrap Melting Electric Induction Furnace for Casting Billet


Related products for casting billet

1.Billet casting machine                                                                                    2.iron composition analyzer3.Handheld temperature measuring instrument

 

1ton Iron Steel Scrap Melting Electric Induction Furnace for Casting Billet
1ton Iron Steel Scrap Melting Electric Induction Furnace for Casting Billet
1ton Iron Steel Scrap Melting Electric Induction Furnace for Casting Billet

 

 
Technical Support

1) Equipment design
Furnace will be customized to meet your production needing and environmental condition (maximum ambient temperate, humidity, altitude,etc) .

2) Drawings delivery
Technical drawing will be send to the buyer after geting the deposite, so the buyer can build basic contruction before the furnace arrived.

3) Acceptance check before delivery
a. The supply of the inspection equipment complies with the scope of supply and technical specifications in the technical agreement.
b. Check the mechanical actions of the equipment.
c. Safety interlock of equipment and alarm function test.

4) Installation & debugging & worker training
a. Cooperate with guidance to check the buyer installation work;
b. Internal and electrical wiring connections between equipment;
c. Site commissioning;, according to the actual equipment adjust to the best state;
d. Direct buyer operating personnel to the correct use of operating equipment;
e. Guidance on site security considerations;
f. To guide the buyer maintenance personnel troubleshooting methods;
g. Provide equipment specification;


Foshan Hengyang Furnace Manufacturing Co., Ltd

Established in 1999, Foshan Hengyang Furnace Manufacturing Co., Ltd has been one of China leading manufacturer in medium frequecy induction furnace for melting and heating metal. Our headquarter is located in Foshan city, Guangdong Province, China, and our brand office is in Cairo of Egypt, and we have one after-sale office in Zimbabwe. Africa and Asia are our main market, as well as Europe and South America.

*Countries from Africa, such as Egypt, Algeria, Ethiopia, Tanzania, Kenya, Uganda, Nigeria, Libya, Congo (Brazzaville), Congo (Kinshasa), Zambia, Zimbabwe, South Africa, etc, 
*Countries from Asia, such as China, Philippines, Vietnam, Mongolia, Malaysia, Thailand, Indonesia, Singapore, Bangladesh, Pakistan, South Korea, Kazakhstan, Uzbekistan, Kyrgyzstan, Afghanistan, Georgia, Armenia, Saudi Arabia, Jordan, Turkey, Iraq, Syria, Lebanon, United Arab Emirates (UAE), 
*Countries from Europe, such as Belarus, Ukraine, Russia.
*Countries from South America, such as Ecuador, Colombia, Venezuela, Peru, Brazil,Chile, Argentina and Bolivia.
1ton Iron Steel Scrap Melting Electric Induction Furnace for Casting Billet

1ton Iron Steel Scrap Melting Electric Induction Furnace for Casting Billet