Full automatic biscuit production line
Full automatic biscuit production line is uesd for producing hard & soft biscuit, cracker, sandwich biscuit, core filling biscuit and wire cut cookies, deposited cookies.
All working procedures that from dough mixing,feeding, sheeting, moulding, scrap recycling, baking,cooling to stacking can be completed automatically in one line.
Different woking widths 620mm,800mm,1000mmm,1200mm are available.
Tunnel oven power resource: eletricity, natural gas, LPG.
Cookies. ( just need to install a cookies machine in the line, sharing the dowmstream machines)
Soft biscuit cookie machine:
Full automatic biscuit production line comprises various type of mixers, dough feeding systems, different configurations of sheeting equipment, laminator, rotary cutter at one or two rolls with its ancillary equipment (decorators, sugar or salt sprinklers), rotary moulder(for soft biscuit), Baking oven ( Convection , Direct Gas Fired or Hybrid at two or three combinations), Cooling conveyors, Stacker and final Packaging conveyor for product collecting.
used for dough mixing.
Dough dump station:
transport large batches of dough from portable dough troughs into a continuous dough feeding or sheeting system.
Dough feeding system :
Dough is dumped into the Feeder and the conveyor moves the dough evenly and send the dough to the guillotine, the pneumatic-powered guillotine cut the dough into the right-sized pieces, the outlet conveyor to moves them to the sheeting equipment.
generates a consistent dough sheet ready for further thickness reduction or lamination. Two grooved rolls draw the dough into the pressurized cavity between the three rolls, and the dough is compacted and discharged as a continuous sheet. The thickness of the dough sheet is changed by adjusting the gap between rolls.
Laminator(with flour sprayer):
Gauge station (Two-roll sheeter):
is a fundamental machine in most cracker, hard biscuit production lines. Parallel, hardened, solid-steel rolls reduce the dough sheet thickness.
Rotary cuttier is forming machine for cracker and hrad biscuit.
When dough sheet go through rotary cutter, it will be cut and shaped by moulds.
Rotary moulder: used to form the soft biscuit.
After crushed by roller, the dough go through the moulder to form.
Grooved feed roller ensures uniform pressure across the die roller.
The distance between feed roller and die roller is adjustable.
Separating the scrap from the biscuit sheet after rotary cutting.
transporting the scrap by conveyor to hopper of the three-roll sheeter for reuse.
Baking oven is used for baking biscuits, cookies and ruffles and potato chips and crisp and many more products.
Heated by LPG and natural gas or electricity.
Pre-manufactured and insulated in 3-m-modules for fast and easy installation.
Burner flames heat up the burner chamber and the tubes in the heat exchanger.
Heated air transferred via tubes to the top and the bottom of the baking chamber.
Combustion gases removed by flue system without contacting the products.
Heat recovery unit for energy savings and reduction of CO2 emissions.
Burners controlled by temperature sensor to ensure constant and correct baking temperature.
Band driving and tensioning stations ensure smooth running of the bands.
PLC controlled and operation via touch screen.
Cooling conveyor, stack and packing table.
|Working width||Length of oven||Heating zone||Output capacity|