Foundry Electric Crucible Melting Furnace for Metal Casting

Application:
Furnace fuel: electricity
Application: melting metal material for casting, such as iron, steel, copper, aluminum, brass, etc.
Suggest melting capacity
: 50kg- 2ton 

How the furnace working ?
The intermediate frequency melting furnace is mainly composed of a power supply, an furnace body with a induction coil and a crucible. Aluminium material will be put in the crucible built with refractory cement. After turned on power, an alternating magnetic field is generated in the induction coil, and then a induced eddy current is created to heat and melt aluminium material.

Foundry Electric Crucible Melting Furnace for Metal CastingAdvantages:
Compared with other furnaces with gas, oil or coal fuel,
1) Fast smelting with low production cost
2) Less impurities, more pure metal
3) A direct effect from the cold furnace melting.
4) Power adjustment flexibility. easy to change temperature
5) low-pollution and environment-friendly

Whole set display

Itemequipment Amount
1Aluminum shell furnace: 1 set
2power supply cabinet 1 set
3capacitor 1 set
4water cooling cables 2 pieces
5crucible/crucible mold 1 piece
6tilting control device 1 set
7reducer 1 set

More other machine can be customized according to your need, please feel free to contact us
 

Foundry Electric Crucible Melting Furnace for Metal Casting

Equipment TypePower inputPower OutputMelting timeElectricity consumption 
per ton of material (KW)
(Furnace capacity)(three-phase four-wire 50/60HZ)  (Minutes)
 Equipment powerIncoming 
line voltage
Into the 
line current
Matching 
transformer
DC currentDC voltageIF voltageIF frequency SteelCopperAluminum
 (kw)(V)(A)(A)(V)(V)(Khz) 
GW--0.05T503808050100500750120-40750510650
GW--0.1T100380160100200500750120-40700510640
GW--0.15T160380256200320500750120-40650500630
GW--0.25T200380320250400500750120-45650500610
GW--0.35T250380400315500500750120-45650490600
GW--0.5T3503805604007005007500.830-50630480570
GW--0.75T50038080063010005007500.840-50620470560
GW--1T8003801280100016005007500.740-50620460550
75065610008089901480
GW--1.5T1000380800125010005007500.740-60600450540
750820125010109901480
GW--2T140075011481800141499014800.545-60600440530
75057418007079901480
GW--3T20007508202500101099014800.550-70580430520
GW--5T3000950114040001190126019000.350-80570420510
GW--10T6000950228080002380126019000.350-90560410490
GW--15T80009501520100001590126019000.350-90550400480
GW--20T100009501900125001980126019000.2550-90530400470
GW--30T150009502850200002980126019000.2550-90520400450

Furnace features
1. This kind of furnace has the advantages of high melting efficiency, good power saving effect, compact structure and strong overload capacity.
2. The surrounding of the furnace is low temperature, smoke less, the working environment is good .
3. Simple operation and reliable operation.
4. Fast temperature heating-up, furnace temperature easy to control, high production efficiency.
Foundry Electric Crucible Melting Furnace for Metal Casting
Sucessful cases
We have exported to more than 40 countries. Our main market are most countries from Africa and Asia ,and some countries from Europe and South America. 
Foundry Electric Crucible Melting Furnace for Metal Casting

*Countries from Africa, such as Egypt, Algeria, Ethiopia, Tanzania, Kenya, Uganda, Nigeria, Libya, Congo (Brazzaville), Congo (Kinshasa), Zambia, Zimbabwe, South Africa, etc,
*Countries from Asia, such as China, Philippines, Vietnam, Mongolia, Malaysia, Thailand, Indonesia, Singapore, Bangladesh, Pakistan, South Korea, Kazakhstan, Uzbekistan, Kyrgyzstan, Afghanistan, Georgia, Armenia, Saudi Arabia, Jordan, Turkey, Iraq, Syria, Lebanon, United Arab Emirates (UAE),
*Countries from Europe, such as Belarus, Ukraine, Russia.
*Countries from South America, such as Ecuador, Colombia, Venezuela, Peru, Brazil,Chile, Argentina and Bolivia.

Foundry Electric Crucible Melting Furnace for Metal Casting

Product Details:
Foundry Electric Crucible Melting Furnace for Metal Casting
Spare part 1:Thyristor 
Brand: TECHSEM Group and CSR Group, the above two companies are leading thyristor manufacturing industry in China
Function: Stable, have strong ability to resist strong current, durable, not easy to damage
 
Spare part 2:Control circuit board
Brand: Hengyang Furnace, developed by our own R&D Team
Function: Double tested before production, carefully checking, have a great control on the quality, every customer comment its stablility.
 
Spare part 3:Induction coils 
Induction coil installs in the central of the furnace, it has spiral body with rectangular empty brass circle around, the pipe center should be cooled with water. Copper bar outside induction coil will connect with water-cooling cable. The lining closes to induction coil, which made by burden, the method you can find in related parts below.
Foundry Electric Crucible Melting Furnace for Metal Casting

Why Choose us?
1,Low power consumption
Large current system made of pure copper as conductive medium, the whole circuit with less resistance. Electrode arm shaped as copper-clad box type, resistance and heat can be reduced efficiently. Reasonable arrange of all conductive systems to minimize the resistance of every circuit.

2,Safety & Stability
Full set of hydraulic driving system equipped with accumulator to ensure stability of facilities in the operation process. Whist, equipments can go on the motion when there any emergency accidents happen.

3,High Power Factor
Our power factory could reach over 98%, which could greatly reduce the capacitor box quantities. However we still equip enough capacitor box quantities, which mean your furnace is much much more efficient.

4.High flexibility & Maximum simplicity of operation
HMI used in electrical automation control, interface simulates the real form of furnace, which make the operation more convenient. Mixing feedstock, charging feedstock, melting, tapping all the commands can be implemented by computer.

5.More Durable
We get 6 thyristors on the left, 8 on the right, so even if one thyristor is damaged, our furnace still could be continued use. But many other factories only get only 4 on the right,the whole equipment cannot be used anymore when one thyristor is damaged.
Foundry Electric Crucible Melting Furnace for Metal CastingFoundry Electric Crucible Melting Furnace for Metal Casting

After-sales service
a.  Cooperate with guidance to check the buyer installation work;
b.  Internal and electrical wiring connections between equipment;
c.  Site commissioning;, according to the actual equipment adjust to the best state;
d.  Direct buyer operating personnel to the correct use of operating equipment;
e.  Guidance on site security considerations;
f.  To guide the buyer maintenance personnel troubleshooting methods;
g.  Provide equipment specification;

Supplier responsibility:
a.   Cooperate with guidance to check the buyer installation work;
b.   Internal and electrical wiring connections between equipment;
c.  Site commissioning;, according to the actual equipment adjust to the best state;
d.  Direct buyer operating personnel to the correct use of operating equipment;
e.  Guidance on site security considerations;
f.  To guide the buyer maintenance personnel simple troubleshooting methods;
g.  Provide equipment specification;

Foundry Electric Crucible Melting Furnace for Metal Casting