Gas/Nitrogen Filling Vacuum/Map Packing Machine

Brief Introduction of The Company
 
Zhucheng Beier Automatic Equipments Factory is located in Yangjialing Industrial Park, Mizhou street, Zhucheng city, Shandong province,covering an area of 15 acres with a construction area of 16,000 square meters.
The company was founded in 2000, is one of the earliest manufacturers of packaging equipments in China.It consists of three branches:
(1) Liaoning Fuxin Beier Automation Equipment Co., Ltd., is located in Fuxin city, Liaoning province.
(2) Sichuan branch is located in the Yuquan Industrial Park of Renshou city,Sichuan province.
(3) Canada branch,ZP New Tech Auto Packing Company Corp, located at 4-6 RATNER ST, EMERALD PARK, Saskatchewan, Canada, S4L 0E3.
Gas/Nitrogen Filling Vacuum/Map Packing Machine
We are one of the leading manufacturers in China specializing in full automatic packing solutions for various materials,our typical products:thermoforming vacuum&gas flushing packaging machine,premade tray /bag sealing machine,& water-soluble laundry pod machine.
Zhucheng Beier Automatic Equipments Factory is located in Yangjialing Industrial Park, Mizhou street, Zhucheng city, Shandong province,covering an area of 15 acres with a construction area of 16,000 square meters.
The company was founded in 2000, is one of the earliest several manufacturers of vacuum packaging machine in China.Liaoning branch, Fuxin Beier Automation Equipment Co., Ltd., is located in Fuxin city, Liaoning province, started its operation in November of 2011, covers a building area of 8000 square meters.Sichuan branch is located in the Yuquan Industrial Park of Renshou city,Sichuan province, with construction area of 1500 square meters.
Gas/Nitrogen Filling Vacuum/Map Packing Machine
Our factory has a number of high precision CNC automatic milling machines/lathes from HAIMER Germany and other countries such as the US Hawker and Switzerland,with other general equipments more than 40 sets.Zhucheng Beier Automation Equipment factory is a provincial high-tech enterprise with the ISO9000 quality management system certification, specializing in continuous thermo forming vacuum&gas flushing packaging machine,automatic stretch wrapping machine,premade tray automatic sealing machine and fully automatic premade pouch packaging machine, with import and export autonomy, is one of the senior manufacturers in China.
 
We always adhere to the faith of Quality and Honesty.By now,our products are not only very popular in China markets,but also have been delivered to many areas all over the world,such as America,Canada,South Korea,Saudi Arabia, the United Arab Emirates, Vietnam, Russia, Kyrgyzstan, Republic of Yemen,Mongolia,etc.

Speicfications of the packaging machine:

The equipment consists of two kinds of working chamber:Thermoforming chamber&Heat sealing chamber. Vacuumizing&gas-flushing jobs are finished at the same room inside the heat-sealing chamber.Packing materials are aluminium foils or a variety of films,such as: PE/CPP/PET/PP/BOPP/BOPET/POF/PVC,transparent or opaque, printed or unprinted,flexible or rigid.They will become soft and be shaped as per the die shape under heating and air pressure(positive&negative) in the forming chamber,some cases an auxiliary mould(plug) will assist the shaping process.There are two types of films/foils:Top film&bottom film according to their usages in the packing process.Generally,film thermoforming refers to the bottom film,top film is the cover.Top&bottom films will be sealed together in the heat sealing chamber. To get a more beautiful and triaxial vision of the package, the top films also can be formed into some different shapes,it is called 'Top Film Thermoforming'.The whole process is under precisely control of PLC,continuously and automatically. Our machines are only equipped with superior compoments from quality suppliers around the world to ensure a steady & highly efficient running of the machine.
Gas/Nitrogen Filling Vacuum/Map Packing Machine
Packaging under vacuum extends the shelf life of products, since the biochemical degradation of the product is slowed down by the removal of the atmosphere. In the production of skin packs, trays and skin films are used that enclose the product tightly and seal the entire surface with the tray. In case of packs with modified atmosphere, the atmosphere in the pack is replaced with a gas mixture matched to the product in order to maintain the form,color and freshness of the product. This modified atmosphere packaging usually consists of carbon dioxide, nitrogen and oxygen.

illustration of working principle:

Gas/Nitrogen Filling Vacuum/Map Packing Machine

(1) Top film      (2) Bottom film

(3) Thermoforming chamber---The bottom film soften under heat and is shaped as per the Die(mould)'s design by combined effect of compressed air&vacuum.

(4)  Loading area---Shaped cavities on the bottom film can be filled with materials manually or automatically.

(5) Sealing chamber---Air in the shaped cavities is exhausted through a vacuum tank,meantime nitrogen or another mixed atmosphere is flushed into the cavities,then the top film is applied&sealed to the bottom film under heat as per the sealing die's design.

(6) Cross cutting & longitudinal cutting units---Cutting knives separate individual packs from the sealed films.

Advantages of our machinery:

•External high vacuum pump from Busch Germany,no pollution.
Busch Vacuum Pumps and Systems is one of the largest manufacturers of vacuum pumps in the world. Its headquarters is located in Maulburg (Germany), where the main German manufacturing facility is located.

•Banner American photoelectric tracking system.
•Equipped with cooling system for heat-sealing chamber.
•Power off phase and reverse phase protection.
•Electric leakage protection, automatically cut off power supply when leakage occur, to protect safety of operators.
•Pneumatic components from AirTAC Inc, key parts (Pneumatic Festo/Vacuum valve/Valve Terminal)from Japan SMC.
•Aluminum alloy integral side plate(Patent No.ZL2004200390983),high strength good straightness,hardly to distort.
•Push-pull Siemens smart touch screen(include communication cables) and PLC.
•Film moving controller&driver made by Mitsubishi or by Siemens.
•Guide rail system of printer made by German Igus with Panasonic servo driving system.
•Maintenance-free linear bearings of the cross-cutting knife made in Germany.
•Panasonic inverter speed-regulating system(include communication cables).
•Temperature sensors and controllers made by Siemens Germany or made by Omron Japan.
•Stainless steel chain from REGINA Italy.
•Pneumatic tensioning mechanism, pneumatic brake, prestress adjustable for both top and bottom film.
•Equipped with film deviation automatic correcting system.
•Equipped with film tension regulating system, the computer can automatically identify the sizes of rollers, automatically adjust tension to keep the same stress of upper and lower films.

Optional Functions/Compoments:
(1) Vacuum or None vacuum
(2) Mixed gas/Nitrogen filling
(3) Top film thermoforming.
(4) Format/Dies fast change system
(5) Nitrogen producer
(6) Inkjet printer

Technical datas

ModelLZ320LZ420LZ520
Width of top film297mm397mm497mm
Width of bottom film322mm422mm522mm
Chamber sizes300 x (200-400) mm400 x (200-400) mm500 x (200-600) mm
Maximum forming depth80mm80mm80mm
Producing capacity1000-11000 pcs/h1800-16000 pcs/h2400-18000 pcs/h
Vacuum≤200Pa≤200Pa≤200Pa
Compressed air≥0.6MPa≥0.6MPa≥0.6MPa
Pumping rate1.1~1.4 m³/min1.2~1.6 m³/min1.5~2.0 m³/min
Cooling water≥0.15MPa≥0.15MPa≥0.15MPa
Working speed5-9 step/min4-8 step/min4-6 step/min
Work environment Moisture:≤80%    Temperature range:-5°C ~ 35°C
Power supply220V/380V/400V/415V 3phase 50Hz/60Hz
Power rate7 KW12 KW14 KW
Dimensions4500mm X 710mm X 1800mm7000mm X 900mm X 1900mm8000mm X 1000mm X 1900mm
Weight1300kg1800kg2100kg
Free mould2 sets2 sets2 sets

 
Dimensions/sizes/weight are approximate only for reference,actual cases maybe different.
 
 
Package samples:
Gas/Nitrogen Filling Vacuum/Map Packing Machine
Gas/Nitrogen Filling Vacuum/Map Packing Machine
Gas/Nitrogen Filling Vacuum/Map Packing MachineGas/Nitrogen Filling Vacuum/Map Packing Machine

Gas/Nitrogen Filling Vacuum/Map Packing Machine   Gas/Nitrogen Filling Vacuum/Map Packing Machine
 

     
 
   
 
     
 

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