Mining Sand Jig Jigger Spiral Chute Separator for Heavy Minerals Zircon Rutie Iron Ore

Mining Sand Jig Jigger Spiral Chute Separator for Heavy Minerals Zircon Rutie Iron

Our factory produce full sets mining equipments for separating titanium, chrome, zircon sand, rutile ore, monazite, ilmenite, magnetic iron ore, tin ore and so on .
The equipments include shaking table, spiral separator, electrostatic separator, magnetic separator, trommel, dryer, ARC plate separator, flotation machine...
If you are interested in our equipments, please feel free to contact us!

Our factory produce full sets mining equipments
for different minerals separation 
ColtanDiamondZircon sand
TantalumRiver sand goldTitanium
CobaltAlluvial goldTin /Cassiterite
TungstenRock stone goldHeavy minerals sand
Tantalite placer goldChromium ore
Silica sandGold tailingMonazite 
Copper Clay gold miningTungsten ore
Barite Desert sand goldllmenite
Chrome QuartzWolfram ore
Iron oreCoalNiobium
Manganese oreSand gravelRutile
FluoriteTopsoilHematite

Mining Sand Jig Jigger Spiral Chute Separator for Heavy Minerals Zircon Rutie Iron Ore
Vietnam 500 tons per hour titanium ore beneficiation project.
 
Raw ore main contents :
Ilmenite, Rutile, Zircon, Tin, Hematite, Magnetite Iron ore, Quartz, Monazite, Silica sand, etc.
Customer' target:  get the high grade titanium ore 50% above, in the same time, get by-products tin and Zircon, Rutile. 

We design the processing flowchart as below:

1). Use sand pump feed material directly to spiral separator.  If there are some bigger stones in deep areas, can consider use trommel screen to separate out particles +2mm
2). Spiral separator:  use two-stages spiral separator, first stage is for rough concentration, the middling from first-stage will go to second-stage to concentrate again to get high recovery ratio.
3). After two stages spirals working, it get heavy minerals concentrates. Then, firstly use our factory special designed four rollers wet magnetic separator to get high grade iron ore and titanium ore, and also separate out monazite ore and other weak magnetic ore.
4). Zircon and rutile other non-magnetic minerals goes to shaking table for concentration, also use two stages shaking table for getting higher concentration effect.
5). after the electrostatic separator, can get rutile and other minerals, maybe still including some magnetic minerals, so use a high intensity dry process magnetic separator to  remove the magnetic minerals again, the zircon will be more high grade up to 66% for sale a good price. 

We design different process flowchart depends on customer's actual mining condition.

Mining Sand Jig Jigger Spiral Chute Separator for Heavy Minerals Zircon Rutie Iron Ore

Some hot selling equipments details as below,

1). Spiral Separator (Spiral Chute)
Usage:
1. Rutile, ilmenite and zircon concentration
2. Iron ore, chromite and manganese beneficiation
3. Tin, tantalum and ore concentration
4. Gold, native copper and base metal recovery
5. Silica sands processing
6. Titano-magnetite concentration

Feature & Benefits:
Reasonable structure and small occupation area
High recovery, high efficiency, and precise separation,
Light in weight, rust and corrosion resistant;
Simple installation and Minimal maintenance requirements
Low operating cost and long operating life
Reliable running with minimal operator attention
Strong adaptability to fluctuation of feeding amount, density, size and grade;

Specification of Spiral Separator

Model5LL-15005LL-12005LL-9005LL-6005LL-400
Outside dia(mm)15001200900600400
pitch(mm)540,720900,720,540675,540,405450,360,270240,180
Pitch Dia Ratio0.75,0.6,0.450.75,0.6,0.450.75,0.6,0.450.75,0.6,0.450.6,0.45
Lateral slope
Maximum starts per column4-24-24-23-22-1
Max Feeding Size(mm)33333
Feeding Density(%)25-5525-5525-5525-5525-55
Capacity(T/H)8-64-62-30.8-1.20.15-0.2
External
Size
Length(mm)156013601060700460
 Width(mm)156013601060700460
 Height(mm)52305230400026001500
Weight (Kg)80060040015050

Mining Sand Jig Jigger Spiral Chute Separator for Heavy Minerals Zircon Rutie Iron Ore
Mining Sand Jig Jigger Spiral Chute Separator for Heavy Minerals Zircon Rutie Iron Ore
2). Large process capacity CNC Jig.

Feeding size: can handle any -30mm materials(<30mm).
Process capacity:30 tons per hour per set.
CNC adjust stroke and frequency, it is easy to handle the process speed and capacity.
Three chambers per set with only one piece 7.5kw electric motor, less electric consumption!
Mining Sand Jig Jigger Spiral Chute Separator for Heavy Minerals Zircon Rutie Iron Ore

3). Traditional Sawtooth Wave Jig

Jig separator belongs to gravity-based equipments, which can separate mineral based on differing of specific gravity. Saw-tooth wave jig is mainly consist of three parts: Main frame, driving set and jigging chamber.

The device is suitable for sorting ferrous and nonferrous metals, chemicals, construction and metallurgical aspects of experimental research.

Working Principle Of Jig Machine
 

Jigs a kind of energy saving gravity equipment development and improved on the basis of traditional jigs according to the the oretic layering law of jig beds. Their jigging pulsation curves take the shape of sawtooth waveform which gets the ascending water to travel more rapidly than the descending water. The ascending time is short while the descending time is long. The problem that the ascending descending water flow and action time produced by sine wave and pulsation wave are the same is solved. The looseness of bed is strengthened and suction function is alleviated so that the heavy ore grains in the minerals are able to precipitate fully and the sorting ratio ability and recovery rate of equipment are largely improved.

Mining Sand Jig Jigger Spiral Chute Separator for Heavy Minerals Zircon Rutie Iron Ore
Specification of traditional sawtooth wave jig

ModelChamberMaximum
Feeding
size(mm)
Water
added
m3/t
Pressure
of water
Mpa
Capacity
t/h
Motor
power
kw
Dimension
mm
Weight
kg
shapearea(m2)
JT0.57-1Ladder0.5761-3>=0.51-2.51.51550x780x1530610
JT1-1Ladder1.04101-32-42.22270x1110x1890900
JT1.5-2Rect1.53101-23-833200x1550x20501520
JT2-2Rect2.28101-34-833225x1550x20501640
JT3-1Ladder3.3101-36-105.53180x2000x26003260
JT4-2Rect4.33301-310-157.53600x1850x26004600
JT5-2Ladder4.86101-310-157.53600x2000x26004500
JT1.5-2SRect1.53301-33-81.5x23200x1550x20501590
JT2-2SRect2.28301-34-83x23225x1550x20501700
JT3-2SRect3301-36-155.5x23560x2030x26003260
JT4-2SRect4.33301-310-204x23600x1850x26004660
JT5-2SLadder4.86301-310-205.5x23600x2000x26004700
JT6-3SRect6301-315-307.5x24600x2000x26005900

4). Hydraulic Radial Jig

Descriptions   
   Hydraulic radial jig has been widely used as roughing separation equipment to select ore such as alluvial gold, tin, diamond, tungsten, manganese and hematite. 
   Hydraulic radial jig is developed from circular jig. It's composed of two parts: drive and tank. The drive is mechanical hydraulic type, the power is provided by motor through the transmission mechanism let the output shaft of the gear reducer drives the cam rotation, the cam pushes the piston of each master cylinder make periodic reciprocating motion, which converts electrical energy into mechanical energy and then into hydraulic energy. Through hydraulic pipes and all kinds of valves let the moving cylinder drives the cone of jig up and down fluctuation.
   Hydraulic radial jig adopts electromagnetic speed regulating asynchronous motor to realize the frequency adjustment, it's a step-less adjustment and the adjustable range of jig frequency is 0-90 times per minute. 
   Hydraulic radial jig has many advantages compared with the various jig machines: Big jigging area, big capacity; because the jig tank is fan-shaped, it is advantageous to recover fine particle materials; Compact structure, central feeding and small distribution space, suitable for use on dredger; Because of the hydraulic drive, the transmission mechanism is simplified and saving power. The total power of the same process capacity is only 11.6 Kw, saving about 55% power than the conventional jig machine in the same concentration area. The pulsation curve is approximation saw-tooth curve, not only conducive to recover fine heavy minerals, also saving a large number of make-up water, the make-up water is about a quarter of the ordinary jig.

Advantages and Characteristics

  1. Big capacity, less land occupation, wide recover range on size
  2. High concentrating ratio and high recovery
  3. Easy to install, operate and maintain
  4. The pulsation curve is saw-tooth wave shape facilitate heavy mineral to settling
  5. Saving water 60-70% and saving power 55% than the ordinary jig
  6. The pulsation speed very easily adjusted by the regulator
  7. Can achieve a good result in processing such as placer gold, tungsten, tin, hematite, manganese, barite, and gemstone etc.
Chamber3456789101112
Jigging area
(m3)
9.913.216.519.823.126.429.73.336.339.6
Stroke
(mm)
20. 25. 30
Frequency of stroke
(r/min)
50-85
Feeding size
(mm)
<25
Make-up water
(m3/t)
1-3m3/ton of ore
Make-up water pressure
(MPa)
≥0.10
Capacity
(t/h)
50-7566-10078-125100-150116-175132-197150-200166-245182-270200-300
Driving motor
(Kw)
5.57.57.57.5111111151522
hydraulic power unit
(Kw)
0.55
Weight
(kg)
600080001000012500142001580017500180001920021000

Mining Sand Jig Jigger Spiral Chute Separator for Heavy Minerals Zircon Rutie Iron Ore
5). Shaking Table:

Shaking table for sale is one of the main equipments of gravity concentration. Gravity Concentration Equipment is not only widely applied on separating tungsten, the tin, the tantalum niobium and other rare metals and the noble metal ore. Also widely used in separation for Gold, Silver, Tin, Columbium, Tantalum, Titanium, Barium, Tungsten, Iron, Chrome, Manganese, Zircon, Lead, Zinc, Mercury, Copper, Aluminum, etc. The shaker effective recycling granularity scope is 2-0.037 millimeters.

Working Principle
The working principle of shaking table for sale is to use the combined action of the specific gravity difference of sorted minerals, alternating movement of bed surface, and transverse oblique water flow and riffle (or notch groove), to allow loose layering of ores on the bed surface and fan-shaped zoning. Then different products can be produced.

Features:
1.High recovery ratio;
2.Long working life due to new technology.
Mining Sand Jig Jigger Spiral Chute Separator for Heavy Minerals Zircon Rutie Iron Ore

Spcification of Shaking Table

Model6s-7.66s-4.086s-1.956s-0.5
Deck typeCoarse ore deckFine sand deckSlime deck   
Benefication Area(m2)7.67.67.64.081.950.5
Deck sizeLength(mm)445044504450300021001100
Transmission end width (mm)18551855185513201050500
Concentrate end width (mm)154615461546110850430
Maximum feeding size(mm)20.50.15Sand -2 Slime-0.1Sand -2 Slime-0.074Sand -2 Slime-0.074
Feeding amount0.8-1.5ton/h0.8-1.5ton/h0.8-1.5ton/h0.4-1.5t/h0.3-0.8t/h0.05-0.2t/h
Feeding density(%)25-3020-2515-2510-30
Stroke(mm)16-2211-168-166-3012-289-17
Frequency(F)45-22053-25060-280210-320250-450280-460
Water added1-3t/h1-3t/h1-3t/h0.4-2t/h0.2-1t/h0.1-0.5t/h
Transverse slope of deck2°30-4°301°30-3°301°-2°0-10°0-8°0-10°
Longitudinal slope of deck1.40.92------------
Cross-section shape of deckrectangularsaw-toothtriangle---------
Motor power(kw)1.10.55
Transmission mechanismEccentric linkage

6). High Tension Electrostatic Separator and ARC Plate Separator

High tension electrostatic separator is intended for dry separation of minerals based on the electrical conductivity difference by applying high voltage electrical field.
Technical Specifications
• Separation Voltage: maximum 60kV
• Feed Particle Size: 0~2.0mm
• Drum Rotating Speed (Drum type): 30~300 r/min
Product Type
For Mineral and Recycle Industry
• Drum Type High Tension Electrostatic Separator - GES series
• Arc Plate/Sieve Plate electrostatic Separator - GAC series
Mining Sand Jig Jigger Spiral Chute Separator for Heavy Minerals Zircon Rutie Iron Ore

Typical Application
Minerals industry, recycling industry and fly ash.
It is widely used for separate ilmenite, zircon, rutile, gold, copper, leucoxene, hematite, cassiterite, chromite, columbite, aluminum, monazite, quartz, feldspar, scheelite, barite, staurolite, kyanite, sillimanite, garnet, chopped wire, plastic, electronic scrap, plastic bottle, recycling, metal, non metal, computer cable, decarburization of fly ash, caron enrichment of fly ash...

Specification and models:

ModelGELIN-ES1GELIN-ES2GELIN-ES3GELIN-ES4GELIN-ES5GELIN-ES6GELIN-ES7GELIN-ES8
Rollers qt2pcs2pcs2pcs2pcs2pcs4pcs4pcs4pcs
Roller speed0-800r/min0-800r/min0-800r/min0-800r/min0-500r/min0-500r/min0-500r/min0-500r/min
Working voltage0-45kv0-45kv0-45kv0-45kv0-45kv0-60kv0-60kv0-60kv
Feed size0-2mm0-2mm0-2mm0-2mm0-2mm0-2mm0-2mm0-2mm
Capacity0.3-1t/h0.5-2t/h1-2.5t/h1-3t/h2-3t/h1-4t/h2-5t/h4-8t/h

7). Wet type magnetic separator & High intensity dry type magnetic separator
Our factory produce both Wet type magnetic separator & Dry type magnetic separator
Both wet type and dry typte magnetic separator's magnetic field intensity from 800 gauss up to 15000 gausss.
It is very good to separate out strong magnetic iron ore, ilmenite, titanium, hematile, monazite, tin, zircon and other weak magnetic ore.
(we produce different rollers, such as one roller, two rollers, three rollers, four rollers...):
Mining Sand Jig Jigger Spiral Chute Separator for Heavy Minerals Zircon Rutie Iron Ore

Our company & Customers Visiting

Ganzhou Gelin Mining Machinery Co., Ltd is an expert manufacturer of mining machines in China. Our company is located in Guzhang Industrial Zone, Shicheng county, Jiangxi province, covering an area of over 30000 square meters, having more than 30 sets of heavy processing equipment and with an annual outpurt of more than 2000 sets of mining machinery.
Mining Sand Jig Jigger Spiral Chute Separator for Heavy Minerals Zircon Rutie Iron Ore--- PRE-SALE SERVICE ---

1.Based on clients' request and budget, GELIN experts will strictly make efficient, reliable solutions accordingly;
2.Mine sample testing is available, we welcome the customer send the sample to you for testing by courier, or, the customer take the sample to our factory for testing;
3. Design and provide the complete processing flowchart;
4. Design & manufacturer products according to clients' demands.

--- AFTER-SALE SERVICE ---

1.Pre-check and test the products before delivery;
2.Deliver the whole plant design for our clients which including infrastructure, electrical system and pipeline system design;
3.Trace the status of the shipping until the products received;
4.Prepare required documents to let clients pass custom clearance;
5.Dispatch experts to carry out below service on site:
      1) Installation & debug of the machinery
      2) Train the first-line operators & technical personnel
      3) Carry out any other service clients may need
6. Provide technical exchanging & spare parts for life-long term

--- ONE STOP SOLUTION ---

1.Starting by running the mineral beneficiation experiment. To provide our clients with the best solution accordingly;
2.Besides supply the flowchart design & equipment, we also provide the infrastructure design; Electrical & pipeline system design, etc. To help our clients complete the design of the whole plant;
3.After the installation, debugging of the equipment, the official production will also be guiding by our experienced engineers on site, to guarantee the output minerals perfectly meet your demands.
Mining Sand Jig Jigger Spiral Chute Separator for Heavy Minerals Zircon Rutie Iron Ore
FAQ

Q: What Information should customers give to us in order to let we provide you with efficient & suitable quotation and assistance.

A:1). What type is the mining? Is it rock stone? or it is sand?
2). If rock stone,What is the general particle size(mm) of the raw ore?
3). What is the handling capacity(tons per hour) you plan to work with?
4).What is the elements of the raw ore? How much percent % of each minerals?

Q: Can we send the mineral samples to your company, let your company run the ore-dressing experiments test for us?

A: Yes, we can run the ore-dressing experiments for our customers. After the test, we will based on the results to give you the reasonable flowchart, suitable solution and equipments selection. etc.

Q: How long is the warrenty of your equipments? Does your company supply the spare parts?

A: The warranty period of Gelin equipments is one year. And of course we will supply the spare parts for you for life-long time at lowest cost.

Q: If i need the complete mineral processing line. is Gelin able to help us build it?

A: Yes, we can help you combine a complete mineral processing line. and give you related professional advices as long as you need.
There is a rich experience engineer team of us. we had already build many mining projects in China & Overseas. You can believe our quality and service.

Welcome to visit our factory in your free time!

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