This mobile detector was developed mainly used for those belt service providers who want to detect multiple steel-cord conveyor belts in different lengths and widths with one detector. This mobile fault detector is simpler in structure, lighter in weight and easier to install than the previous fixed one, which is able to detect several steel-cord conveyor belts within a short time.
2. Features & Advantages
Device users can remotely complete all equipment operation and status monitoring.
The operating status of the belt is displayed on the computer screen in real time.
The belt data acquired is completely stored in the hard disk.
The device can automatically analyze the belt data without the assistance of personnel.
Reproduce the entire operating process of the belt, and adjust the running speed of the belt.
Accurately locate each defect recognized through the pixel data, and display the location information in the observation window and report.
Realize subtle observation of various defects, such as wire splitting and corrosion, with the principle of magnifying glass.
Accurate distant measurement
The distance between any two points in the belt can be measured through simple operation, which is accurate to 1mm.
3. Product Parameter
|1||Running Speed of Belt||0-9.6m/s;|
|3||Joint Vulcanization Grade||Automatic recognition of Grade 1- 4 or lapped joints|
|4||Operating Temperature||40ºC-35ºC; Operating Humidity: 95% RH at 25ºC|
|5||System Power Supply Voltage||AC 127v/220v|
|6||The error of judging longitudinal distance and transverse|
distance of joints and wire breakage
|The error of judging longitudinal distance and transverse distance of joints|
and wire breakage is±50 mm and 10 mm, respectively
|8||Signal Transmission Mode||Cable transmission for a distance less than 70m; optical fiber transmission for a distance of 70m or more|
|9||Transmission Protocol||TCP/IP protocol is adopted|
|10||Software Operating Environment||Windows 7/8/10 X86|
4.Product Physical Structure
5. Comparison of advantages and disadvantages between fixed and mobile
|S/N||Item||Mobile fault detector||Fixed fault detector|
|1||Whether the conveyor belt needs to be|
shut down for detection.
|No need||No need|
|2||Whether the image of the wire cable|
core detected is clear
|Very clear||Very clear|
|3||Conveyor belt area that can be|
detected at each time
|Detect the entire belt at each time with full section scanning||Detect the entire belt at each time with full section scanning|
|4||Detection of Steel-cord break,|
Rust and Wire Splitting
|Very accurate||Very accurate|
|5||Detection of joint twitch of the conveyor belt||General judgment of joint twitch||Accurate judgment of joint twitch|
|6||Portability of the whole device||Light and convenient||Relatively heavy|
|7||How to fix the device during detection||Users are required to make bracket by themselves|
according to site conditions
|The bracket is installed at one time, and only the mouse needs|
to be touched for each detection.
|8||Radiation protection||Users are required to install shield by themselves|
according to site conditions
|The shield is installed at one time and the radiation is controlled|
within the safe range.
|9||Purpose of the development of the|
device and target customers
|Used by belt service providers to detect and maintain|
multiple conveyor belts of the mining companies
|Applicable to the fixing, installation and real-time safety monitoring|
of the conveyor belts in key transport links of mining enterprises
· It is installed in the lower belt, which will not affect the normal transport operation of the belt conveyor.
· The structure of the product is simple, with free combination of the two , which can be adapted to a belt conveyor in any height, width and length.
· The product is tightly dust-proof and can be applied to any working conditions, such as raining, snowing, dusty and other environments.
· The product is extremely light and convenient, which can be installed, commissioned and tested by 1 person only.
Product Size and Weight
|Components of detector||Length||Width||Thickness/Height||Weight|
|X-ray receiving controller||1130-2330 mm||430mm||80mm||21.5-38.5kg|
As the outer shell of the product is made of metal, and the internal parts are basically electronic components, there is no wear and tear, without need for maintenance.