3-in-1 filling machine, combined with rinsing, filling and capping. It is innovated and designed in the requirement of non-carbonated energy drinks, juice, tea, on the bases of introducing, digesting and absorbing advanced technology from Germany and Italy.
The machine is mainly used for washing/filling/capping PET bottle juice, tea drinks and all kinds of energy drink for hot filling. Only need to change a few spare parts, that can suitable for filling pure water and mineral water.
- Spring cramps are used in the bottle washing process. The empty bottles can be turned over 180° Along the conveying rail. There are two times of internal and external washing, the efficiency of bottle washing is high.
- Rinsing machine adopts Sunswell original overturn and double-opened bottle clip. Bottle clip lock the bottleneck, the material of bottle clip is SUS304, which is hygienic and durable.
- Bottle clip equipped with efficient spray on nozzle. The extrusive droplet with 15° Angle ensures to wash all side of the bottle, and can save the water.
- The design of filling structure is reasonable and hygiene dead angle, the run of equipment is stable, it can control the material from the bottleneck, the control accuracy is within ± 2mm.
- The filling valve material is SUS304
- The filling system has liquid level automatic control.
- Filling valve lift is controlled by the valve elevator, after filling valve contact the bottleneck, it start to fill.
- Bottle is conveying by the wheel in the filling part.
- The juice or other hot beverage can be backflow by return tank to control filling temperature.
Screw capping machine is most precision part in the 3-1 machine, it has a big influence to the goods stability and defective rate. Our screw capping has following feature.
1) Sunswell import of advanced technology of screw capping, improve the stability and reliability of the screw capping machine. The magnetic torque is used for screw capping. The power of screw capping can be adjusted without steps. The power of the screw capping can also be fixed, and the caps will not be damaged, the capping is reliable.
2) In the screw capping part. It installed photoelectrical control, when it has no cap, or the cap is bad, the machine will stop automatically
4. Equipment structure
L Rotary rinser
L Rotary filler
L Rotary capper
L Bottle infeed and outfeed system
5. Main configuration
L Touch screen: THINGET
L PLC program controller: Mitsubishi
L Inverter: Mitsubishi
L Photoelectrical controller: Autonics
L Proximity switch: Autonics
L Other electrical components: Schneider
L Pneumatic component: Airtac
L Water pump: Nanfang
L Main motor: Siemens
L Bearing: Harbin
|washing, filling and capping heads||12-12-5||18-18-6||24-24-8||32-32-10||40-40-12||50-50-12||60-60-15||80-80-20|
|suitable bottle specification(mm)||φ=50-110=170 330-2250ml|
|Washing pressure(kg/cm 2 )||2-3|
|Motor power(kw)||Main motor|
|Overall dimensions (mm)||2400×1650|
Set up in 2008, Sunswell leads the market in the field of liquid bottling, blow molding, labeling, packaging machinery and process technology for water, tea, juice, carbonated drinks, energy drinks, liquid, beer, edible oil, dairy and daily care products, etc.
We can customize liquid food production lines according to customers' demand. Every customer is the result of our proven experience and innovation. We continually focus on providing customers with advanced technology, engineering and facility that are designed with one motto in mind: ensure you to reach business goals with most optimized planning.
Why choose us?
(1)A to Z turnkey plant provider
(2)Fully automatic or economic solution optional
(3)10+ years of global market experience
(4)Serve customers over 50 countries and regions worldwide
No matter whether you're a newcomer or a sectoral expert - we have the specialists who can provide the comprehensively can-do support you need for planning a new facility in terms of not only actual beverage production, but also filling, packaging, utilities and logistics. In closely responsive consultation with you, from a multiplicity of possible options, we select the technologically and commercially most effective variant, handle the design and planning work, and bring the project to a successful conclusion at your chosen location. Sunswell is not only the consultant here, but also takes responsibility for executing the entire project.
Q1: which city are you in? how can I get to your factory? Are you a trading company or factory?
A1: We are in Zhangjiagang city, two hours driving from Shanghai. We are factory. Manufacturing mainly beverage filling and packagingmachines. We offer turnkey solutions with more than 10 years experience.
Q2: Why is your prices higher than others?
A2: We offer high-end machines in our business. Welcome to our factory to have a visit. And you will see the difference.
Q3: What is your delivery time?
A3: Normally 30-60 working days depends one machines, water machines are faster, carbonated drink machines are slower.
Q4: How to install my machines when it arrives? How much the cost?
A4: We will send our engineers to your factory to install the machines and train your staff how to operate the machines If needed. Or you can arrange engineers to study in our factory.
You are responsible for air tickets, accommodation and our engineer wage USD100/day/person.
Q5: How long time for installation?
A5: Subject to machines and the situation in your factory. If everything is ready, it will take about 10 days to 25 days.
Q6: How about the spare parts?
A6: We will send one year enough easy broken spare parts together with the machines for free, we suggest you buy more units to save international courier such as DHL, it is really costly.
Q7: What is your guarantee?
A7: We have one year guarantee and life-long technical support. Our service also including machine maintence.
Q8: What is your payment term?
A8: 30%T/T in advance as down payment, rest should be paid before shipping. L/C is supported also.
Any more questions, please feel free to contact us!