Structure of ZC-180H corrugated pipe extrusion line
The ZC-180H double wall corrugated pipe extrusion line consists of five main parts: extruder, corrugator, cooling bath, automatic sawdust-free cutting machine and pipe unloading device.
|1||Model SJPE-65/33B single screw extruder||1 set|
|2||Model SJPE-75/33B single screw extruder||1 set|
|3||Model ZC-180H high-speed water cooling corrugator||1 set|
|4||Model 180 spray cooling bath||1 set|
|5||Model 180 automatic sawdust-free cutting machine||1 set|
|6||Model 180 unloading device with weighing system||1 set|
Feature of ZhongyunTech ZC-180H corrugated pipe extrusion line
- Automatic feeder with Alarming on lacking of material.
- Harden treated screw and barrels for longer life span and durability.
- The complete extrusion line runs full-automatically.
- Pressure water-cooling for mould blocks greatly increase the production speed; the maximum speed is 17.5m/min.
- Efficient vacuum system for forming perfect pipes.
- Mould block temperature control system helps to optimize the pipe quality both appearance and inside.
- Easy and quick changeover between different sizes of moulds.
- Pipe Corrugator and extruders are synchronously controlled.
- Sawdust-free cutting, a hydraulic feed device with high precision can ensure flat and smooth cross-section of the pipes.
- The unloading device is equipped with automatic pipe weighting system.
Innovative rapid assembly of mould blocks simplifies the operation of changing mould blocks and greatly shortens the down time of corrugated pipe machines.
1. Excellent mechanical structure design is the premise of stable running.
2. Manufactured with world-class machine tools to guarantee high accurate.
3. Implement strictly high-grade quality standards with international advanced quality testing apparatus.
4. Select high-quality suppliers around the world.
1. Mould block temperature control system helps to optimize the pipe quality both appearance and inside.
2. Stable vacuum molding technology and unique double-layer socket technique ensure that the inner layer and outer layer stick together perfectly.
ZhongyunTech has installed 700+ sets of corrugated pipe production lines around the world, and in last over 20 years, ZhongyunTech has been paying close attention to customers' feedback and market demand, constantly optimize pipe design so that customers can produce high-quality corrugated pipes with less material.
ZhongyunTech unique NPM Technology and PBM Technology can produce perfect in-line double-layer socket whose two layers are stick together closely from the starting point to the end point.
With continuous innovation for over 20 years, ZhongyunTechTech has always been leading the technological development of corrugated pipe machine in China and has become one of mainstream suppliers of corrugated pipe machine in the international market.
1. The 1st high-speed corrugated pipe production line with pressure water cooling system in China was successfully developed by ZhongyunTech in 2009. ZhongyunTech is the pioneer of high-speed corrugated pipe machine in China.
2. The first company in China that successfully launched a corrugator with a mould block parking station.
3. The corrugated pipe machines can cover from OD50mm to OD2400mm.
4. The largest production line that can produce OD1800mm double-wall corrugated pipes in the China is manufactured by ZhongyunTech (delivered in 2017).
5. More than 700 sets of corrugated pipe production lines have been installed in more than 30 countries around the world.
6. The customer repeat-purchasing rate is as high as 90%.
1. Full life cycle worry-free service.
At ZhongyunTech, We care about the customers experience and service; we put great importance to collecting customers feedback. That is why we keep constant communication with our old customers by our service representatives.
2. Professional Service Team.
ZhongyunTech is proud of her own 15 well-trained and experienced After-Sales Service Engineers,who are providing timely technical support for our customers around the world, day and night. Most of our After-Sales Service Engineers are graduated with mechanical/electrical bachelor degree. And 70% of them have over 5 years professional experience.
3. Quick response, Minimize the downtime.
24-hour on Call, Customers can get in-time service from ZhongyunTech to fix any of their issues.
4. The fastest supply of high-quality parts to resume the production.
Our warehouse dedicated for spare parts is 6000m2. With advanced ERP materials management system, the warehouse can quickly and accurately deliver necessary spare parts to our customers. Less downtime means more output.
Q1: Is ZhongyunTech Machinery is Trading Company or a Manufacturer?
A2: ZhongyunTech Machinery is a Manufacturer that has been dedicated to the Corrugated Pipe Machine Production for more than 20 years, developed 1st Chinese high-speed corrugated pipe extrusion line and is the only Chinese Company that is capable of producing corrugated pipes up to OD2000mm. ZhonyunTech owns four manufacturing bases, and you are welcome to visit us in person.
Q2: How long is your delivery time?
A2: In general, it takes about 2 to 5 months. For larger prodution lines, it takes longer.
Q3: Do you provide after-sales service?
A3: Yes, ZhongyunTech has 15 well-trained and experienced After-Sales Service Engineers, providing Full life cycle worry-free service.
* Installation and commissioning of the ZhongyunTech corrugated pipe machines worldwide
* Training of customers' technicians on how to use and maintain the corrugated pipe machines
* Trouble-shooting by phone, by Internet or on the site
* General overhaul of corrugated pipe extrusion line
* Relocation of the machines
* Upgrade the machines at customer factory
* Regular Inspection to the corrugated pipe machines
Q4: What extrusion model lines do you currently produce?
A4: Currently we have 7 extrusion model lines,
ZC-180H (producing ID16mm to OD200mm DWC pipes)
ZC-300H (producing ID90mm to OD315mm DWC pipes)
ZC-600H (producing ID100mm to OD630mm DWC pipes)
ZC-1000H (producing ID200mm to OD1000mm DWC pipes)
ZC-1200H (producing ID300mm to OD1200mm DWC pipes)
ZC-1800H (producing ID600mm to OD1800mm DWC pipes)
ZC-2000H (producing ID800mm to OD2000mm DWC pipes)
Besides these 7 model lines, we also produce customized extrusion lines. ZhongyunTech has her own R&D center, from designing to manufacturing, we can bring your requirements into reality.
Q5: We are new to corrugated pipe business, what extrusion line do you recommend to begin with?
A5: Based on our past experience, most of our such customers would choose ZC-600H line. Firstly, This Line does not require as much money as the larger lines. Secondly, it produces the most market required pipe sizes.
Q6: We are using a different brand corrugated pipe produciton line, can we order moulds from you to use them on our machines?
A6: Yes, we can do that. Our moulds are all produced by highly accurate machine tools and experienced technicians. They have a very high cooling efficiency and great quailty, which can help you produce quality corrugated pipes with less materials. Besides moulds, we also costomize Extruder, Corrugator, Cutting Machine based on customers' requirement.
Q7: Can your machine produce in-line socket?
A7: Yes, our machines can produce in-line socket.
Socket is the place where two corrugated pipes join together and also the most likely place where water leakage happens.
Technically, the most difficult to produce part of a corrugated pipe is the socket part. Because it requires the smooth and accurate air change of the built-in Vacuum System.
In 2003, ZhongyunTech developed its own unique NPM Technology and PBM Technology and manufactured the 1st Chinese corrugated pipe extrusion line that can produce in-line Double-layer Socket corrugated pipes.
ZhongyunTech Extrusion Lines can produce perfect Double-layer Sockets, with the inner layer and the outer layer sticking together firmly from the starting point to the end point, Which can achieve a longer service life and avoiding the happening of water leakage.
If you want to know more about this or get one pipe socket sample, welcome to contact us.